jasper tn

Exported revision 9619, 20220612123308, by Tim

Bill of materials

200x 1.2m 4040x8 frames

200x 1m 4040x8 frames

200x 800mm 4040x8 frames

200x 600mm 4040x8 frames

200x 400mm 4040x8 frames

200x 200mm 4040x8 frames

200x 160mm 4040x8 frames

200x 120mm 4040x8 frames

200x 80mm 4040x8 frames

200x 1.2m 4040x5 frames

200x 1m 4040x5 frames

200x 800mm 4040x5 frames

200x 600mm 4040x5 frames

200x 400mm 4040x5 frames

200x 200mm 4040x5 frames

200x 160mm 4040x5 frames

200x 120mm 4040x5 frames

200x 80mm 4040x5 frames

5000x nuts

1250x "1" bolts

2500x "2" bolts

1250x "3" bolts

5kW (20x) used solar panels

20x charge controllers

8x (40kWh) EG4 batteries

2x inverters

2x front spindles and hubs and brakes

1" axles

1" pillow block bearings

1" freewheels

1" brakes

1" V pulleys

1" wheel hubs

1" shaft collars

1/4" keys

aluminum plates

coroplast plates

6x 4 post 4 inch wheels

6x 5 post 4.5 inch wheels

hose

hose connectors

pumps

barrels

UV treatment

RO treatment

Heat pumps

WAGO connectors

Ferrules

2 conductor wire

4 conductor wire

4x power wrenches

1x crimping tool

rivet nuts

insert nuts

4-20x barrels

To do

** food grade tubing

** push fittings

** bamboo flooring

** 40mm hardwood

** 40mm plastic

** torsion axle?

** tongue adapter

** plate holder

** lights + wiring

** fenders

** safety chains

20mm Parts

{| class="wikitable"

|-

! Quantity !! Part !! Suppliers !! Rationale !! Unit cost !! Additional operations !! Total cost

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x40mm]] (2 hole) [[frames|frames]] || standard length frame || 250 total meters of 2020, covering the full quantity needed for all lengths || $697

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x60mm]] (3 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x80mm]] (4 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x100mm]] (5 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x200mm]] (10 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x300mm]] (15 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x400mm]] (20 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x500mm]] (25 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2020-1000/|20x20x600mm]] (30 hole) [[frames|frames]] || standard length frame ||  ||"

|-

| 50 || [[https://bulkman3d.com/product/vc2080-1000/|20x80x1000mm]] (4x50 hole) [[frames|frames]] ||  standard length, 4x width frame ||  || $452.18

|-

| 500 || [[https://bulkman3d.com/product/br0004-1/|90 Degree Corner Connector]] || For strengthening corners, attaching linear axes, shimmed mounts ||  || $400

|-

| 20 || [[https://bulkman3d.com/product/hd0038/|Cable Drag Chain 15x20mm]] || keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation ||  || $69.80

|-

| 2000 || [[https://bulkman3d.com/product/hd0010/|Spring Loaded M5 T-Nuts for 2020 V-Slot]] || The only T nuts worth using ||  || $160

|-

| 1000 || [[https://bulkman3d.com/product/hd0010/|Spring Loaded M4 T-Nuts for 2020 V-Slot]] || The only T nuts worth using ||  || $80

|-

| 1000 || [[https://bulkman3d.com/product/hd0010/|Spring Loaded M3 T-Nuts for 2020 V-Slot]] || The only T nuts worth using ||  ||  $80

|-

| 4 || [[https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby|HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor]] 200mm || Linear motion system for spindle || $79 || $316

|-

| 4 || [[https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby|HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor]] 400mm || Linear motion system for spindle || $109 || $436

|-

| 4 || [[https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby|HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor]] 600mm || Linear motion system for spindle || $126 || $504

|-

| 4 || [[https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby|HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor]] 800mm || Linear motion system for spindle || $142 || $568

|-

| 4 || [[https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby|HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor]] 1000mm || Linear motion system for spindle || $169 || $676

|-

| 4 || [[https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm|HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine]] 200mm || Linear motion system for carriage || $157.60 || $630.4

|-

| 4 || [[https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm|HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine]] 400mm || Linear motion system for carriage || $189.50 || $758

|-

| 4 || [[https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm|HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine]] 600mm || Linear motion system for carriage|| $211.99 || $847.96

|-

| 4 || [[https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm|HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine]] 800mm || Linear motion system for carriage|| $230.99 || $923.96

|-

| 4 || [[https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm|HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine]] 1000mm || Linear motion system for carriage|| $255.99 || $1023.96

|-

| 10 || [[https://www.aliexpress.com/item/1005001906974822.html|1.5kw air cooled aquare spindle motor 24000rpm HQD factory]] ||  ||  || $1860

|-

| 10 || VFD for spindle || || ||

|-

| 6 || [[pumps|Pumps]] ||  ||  ||

|-

| 4 || [[barrels|Barrels]] ||  ||  ||

|-

| 4000 || M5 nylock nuts ||  ||  ||

|-

| 1000 || M5 1 hole bolts ||  ||  ||

|-

| 2000 || M5 2 hole bolts ||  ||  ||

|-

| 1000 || M5 3 hole bolts ||  ||  ||

|-

| Total ||  ||  || || $10,190

|}

40mm Parts

{| class="wikitable"

|-

! Quantity !! Part !! Rationale !! Unit cost !! Total cost

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x80mm]] (2 hole) [[frames|frames]] || standard length frame, quad 2020 || 200 meters from our least costly supplier, available in sizes up to 1m long, satisfies the need for this material at || $2,018

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x120mm]] (3 hole) [[frames|frames]] || standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x160mm]] (4 hole) [[frames|frames]] || standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x200mm]] (5 hole) [[frames|frames]] || standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x400mm]] (10 hole) [[frames|frames]] || standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x600mm]] (15 hole) [[frames|frames]] || standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x800mm]] (20 hole) [[frames|frames]] || standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x1000mm]] (25 hole) [[frames|frames]] ||  standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://bulkman3d.com/product/vc4040-1000/|40x40x1200mm]] (30 hole) [[frames|frames]] ||  standard length frame, quad 2020 ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x80mm]] (2 hole) [[frames|frames]], [[https://8020.net/40-4040.html|second source]] || standard length frame, single channel || 170x 2400mm sections from 8020 inc would satisfiy all required lengths of frame for $10,193 from 8020 inc.  102x 4000mm sections from Mitsumi arrive at ||  $7,752.

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x120mm]] (3 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x160mm]] (4 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x200mm]] (5 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x400mm]] (10 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x600mm]] (15 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x800mm]] (20 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x1000mm]] (25 hole) [[frames|frames]] ||  standard length frame, single channel ||  || "

|-

| 50 || [[https://us.misumi-ec.com/vona2/detail/110302689860/|40x40x1200mm]] (30 hole) [[frames|frames]] || standard length frame, single channel ||  || "

|-

| 8 || SDA40 40mm double acting air cylinder || [[https://www.stcvalve.com/I-CylindersSDA.htm|SDA40 brackets, adapters, and accessories]] ||  ||

|-

| 16 || SDA40 plasma cut adapter plates ||  ||  ||

|-

| 8 || MHZ240D [[pneumatic_grippers|Pneumatic grippers]] - current issue is that gripper size is limited to 60mm max ||  ||  ||

|-

| 80 || [[https://www.surpluscenter.com/Wheels/Casters/Plate-Casters/2-Dual-Wheel-Swivel-Plate-Caster-w-Brake-1-4928.axd|2" Dual Wheel Swivel Plate Caster w/Brake]] [[casters|Casters]] || 20x shop floor items on wheels || $1.39 || $111.20

|-

| 40 || [[https://www.aliexpress.com/item/32592297902.html|50pcs Thread M8 T Slot nuts 40-M8 Half Round Elasticity Spring Nut 4040 Series Groove 8 Aluminum Profile Connectors]] || The only T nuts worth using ||  || $150

|-

| 2 || [[https://www.aliexpress.com/item/1005002132679856.html|4.5KW ATC Air Cooled Spindle Motor Automatic Tool Changer 220V+BT30-ER25 Tool Holder+Pull Stud for CNC Router Milling]] || For complex machining operations || $1,546.09 ea || $3092.18

|-

| 20 || [[https://www.aliexpress.com/item/33015811767.html|High-Quality Automatic Tool Changer HSK63 ISO30 ISO25 ISO20 BT30 BT40 Spindle Tool Magazine Hardening]] || Tool holders for ATC || $5 ea || $100

|-

| 4000 || M8 nylock nuts ||  ||  ||

|-

| 1000 || M8 1 hole bolts ||  ||  ||

|-

| 2000 || M8 2 hole bolts ||  ||  ||

|-

| 1000 || M8 3 hole bolts ||  ||  ||

|-

| 6 || [[https://www.polycase.com/sb-37|SB-37 NEMA Steel Enclosure]] || house and protect electronics || $97.91ea || $587.46

|-

| 12 || DIN rails || || ||

|-

| 6 || DIN compatible power supplies || || ||

|-

| 8 || [[https://www.surpluscenter.com/Power-Transmission/Shafting/Keyed-Shafting/1-x-36-Keyed-Shafting-1-2982-100-3.axd|1" x 36" Keyed Shafting]] || Power transmission, idle rollers, jack shafts || $30.85 ea || $246.80

|-

| 2 || [[https://www.surpluscenter.com/Power-Transmission/Shafting/Keyed-Shafting/1-x-72-Keyed-Shafting-1-2982-100-6.axd|1" x 72" Keyed Shafting]] || Power transmission, idle rollers, jack shafts || $46.25 ea || $92.50

|-

| 20 || [[https://www.surpluscenter.com/Brands/Concentric-International/1-Single-Split-Shaft-Collar-1-2767-100.axd|1 Single Split Shaft Collar]] || constrain shafts || $5.20 ea || $104

|-

| 20 || [[https://www.surpluscenter.com/Brands/Dura-Roll/1-Pillow-Block-Bearing-UCP205-16-1-205-16-P.axd|1" Pillow Block Bearing]] || Power transmission, idle rollers, jack shafts || $11.55 ea || $231

|-

| 40 || [[https://www.surpluscenter.com/Power-Transmission/Shafting/Key-Stock/1-4-Square-Key-1-5-Long-G-G-Mfg-411-0424-1-5030-25-A.axd|1/4 Square Key 1.5 Long]] || Secure power transmission components || $1 ea || $40

|-

| 6 || [[https://www.tindie.com/products/33366583/6-pack-universal-cnc-controller/|6 Pack Universal CNC Controller]] ||  ||  ||

|-

| Total ||  ||  ||  || $19,558

|}

Motion components

Electrical components

Water components

Kitchen

Bath